Lifetime extension

A customer from Scandinavia asked us if their important generator set could continue to operate safely and reliably until 2035. Our comprehensive condition measurements with IRIS Power systems revealed some areas of concern.

These have been professionally solved in our workshop in Almelo. SPIT predicts technical reliability and we make sure your equipment is ready for the future.

Iris Power data analysis

Right on time

Our data analysis with 750,000 comparable measurements showed that both of these generators with a voltage of 6,300V and an apparent power of 10 MVA were at risk.

The outcome was that 90% of comparable generators showed lower damage levels. This indicated possible upcoming failures or inefficiencies. 

By taking early action, we made crucial repairs and cleaned the stators in our workshop in Almelo.

This not only increased efficiency, but also extended the service life to 2035. Trust our expertise and maximize the life and performance of your equipment.

Design and assembly on site

Safety first

SPIT specializes in the careful assembly of large industrial equipment throughout Europe. Our dedicated teams, supported by well-equipped mobile workshops, ensure that installations run efficiently and safely.

What sets us apart is that we always work with our own highly qualified employees, which allows us to maintain the highest standards of safety. Bee SPIT safety comes first.

Craft

The machines showed signs of tracking and cracking: irreversible degradation of insulation material due to the passage of leakage current across the final windings of a coil as a result of surface contamination and/or carbon formation. Surface cracking causes the windings to become hygroscopic.

Beautiful winding
The windings in these generators are unique and handcrafted. You don't see them like this very often anymore. It is always a pleasure for our engineers to work on these projects.

Still in operation

Special turbine

The Ljungström turbine is a steam turbine. It is also known as the STAL turbine, from the company name STAL (Swedish: Svenska Turbinfabriks Aktiebolaget Ljungström). Later, that merged into ABB. The technology has had numerous applications since its conception, from power plants to supertankers.

Steam inlet: Steam is supplied to the central part of the turbine, usually through an inlet pipe.

Radial flow direction: Instead of axial flow (where the steam flows longitudinally through the turbine), steam in the Ljungström turbine flows radially, from the center to the outer ends of the machine.

Rotating parts: The turbine consists of two halves rotating against each other. These halves have rotor blades that act as guide blades on one side and rotor blades for the steam of the opposite half on the other. This means that the steam passes through the rotor blades multiple times, providing efficient energy transfer.

Opposite directions of rotation: The two halves of the Ljungström turbine rotate in opposite directions to generate the opposite torque. This is compensated for by a gearbox or by using two separate generators if the turbine is used to generate electrical power as in our client's case.

Application flexibility: The Ljungström turbine can be connected to a condenser to recover the exhaust steam as condensate, increasing the efficiency of the system. In addition, the exhaust steam can be used for district heating, giving the turbine flexibility in different applications.

The maximum output of a Ljungström turbine is limited to about 32 MW due to practical limitations on the size of the turbine halves. In combination with other turbines, this capacity can be increased to about 50 MW. Today, the Ljungström turbine is generally not used for new projects, but it still has valuable applications in industrial complexes for cogeneration and electric power generation.

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OUR PROJECTS

Retrofit Siemens drives

Replacement of an old Siemens drive of 1,100 kW at 690V. For a quick conversion while retaining existing components, we apply the Schneider Electric Altivar Process Modular 900 series drive.

Lifetime extension

During lifetime analysis measurements, we found an upcoming problem in a particular generator set. A planned intervention extended the service life to 2035.